Ta Zr Ti Steel Clad Plate

Ta Zr Ti Steel Clad Plate

The Tantalum/Zirconium/Titanium/Steel clad plate is indeed an exceptional multilayer material. Its sophisticated design provides high corrosion resistance and mechanical strength. The plate is manufactured using explosive welding, a process that uses explosive energy to bond different metal layers tightly together, allowing each layer to contribute its unique advantages.

The specific process steps are as follows: First, explosive welding is used to bond zirconium, titanium, and the steel base into a single unit. Titanium and zirconium have excellent bonding characteristics, achieving a stable interface through explosive welding. Then, the zirconium/titanium/steel composite plate is subjected to a second explosive bonding process with tantalum, making tantalum the outermost layer, which provides maximum corrosion protection.

This multilayer structure takes advantage of the properties of different metals, with tantalum as the corrosion-resistant layer, significantly enhancing the stability of the composite material’s performance. It is particularly suitable for equipment used in highly corrosive environments, such as those found in the chemical, petroleum, and pharmaceutical industries. Since tantalum is rare and expensive, this multilayer design substantially reduces the amount of tantalum required, effectively controlling material costs while ensuring the equipment’s durability and long-term stability.

PRODUCING CONDITION

ASTM B898 ,GB/T 23447 ect.

Carbon steels such as ASME SA516, ASTM A516 Gr. 55, 60, 65, 70; Stainless steels like: ASTM A240, ASME SA240, ASTM A789, ASME SA789, ASTM A182, ASME SA182, EN 10028-2, EN 10088-2, EN 10088-7 etc.

ASTM B551; ASME SB551; GB/T 8769；ASTM B265；ASME SB-265；GB/T 3621；ASTM B708 etc.

	Clad Layer THX.	TTL THX.	Max. Width	Max. Length
Explosive	min. 2mm	–	4.5m	14m
Explosive + Rolling	0.8-2mm	max. 152mm	4.5m	14m
Rolling	0.8-14mm	8-40mm	4.5m	14m

Thickness ratio of the cladding to the base material should be greater than or equal to 1:3 for roll bonding.

We can produce wide titanium-steel clad plates using a 5-meter rolling mill, ensuring the cladding layer is seamless.

Others could be tailored due to customer’s unique need.

characteristics

Different composite methods have varying requirements for the cladding and base materials. We can provide customized production based on the specific needs of our customers.

Material Test Data

The following chemical composition and mechanical performance tests are based on Ta1 + Zr-3 (Zr 702, R60702) + TA1 + Q345R, with a thickness of 1.5+3+2+24mm for example.

1st layer metal: 1.5mm thickness, grade Ta1 (ASTM B708) tantalum plate.

2nd layer metal: 3mm Zr-3 (Zr 702, R60702) zirconium plate.

3rd layer metal: 2mm TA1 (ASTM B265 Gr. 1) titanium plate.

Base metal: 24mm thickness, grade Q345R pressure vessels steel plate.

Bonding method: explosive bonding.

Mechanical Performance

Mechanical performance as below：

A.A	DIM	SQ	CTM	BR(%)	T.S Rm/(Mpa)	Y.S ReL/(Mpa)	E.L A/%	I.B.T d=1.5a 180°	E.B.T d=1.5a 180°	SS Ta/Zr (Mpa)	SS Zr/Ti (Mpa)	SS Ti/Steel (Mpa)	U.T
C.P	PASS	PASS	PASS	100%	405	285	18.5	PASS	PASS	234	245	215	PASS
A.A: Analysis Area DIM: Dimension SQ: Surface Quality CTM: Cladding Thickness Measurement					BR(%): Bonding Rate T.S Rm/(Mpa): Tensile Strength Y.S ReL/(Mpa): Yield Strength E.L A/%: Percentage Elongation After Fracture					S.S. τ/MPa: Shear Strength U.T: Ultrasonic Testing I.B.T d=1.5a 180°: Backside Bending angle=180° E.B.T d=1.5a 180°: Frontside Bending angle=180°

Third Party Certificate

In accordance with ASTM A578/A578M Level B, we perform 100% ultrasonic testing (UT), ensuring a bonding rate of over 99%. Tests for chemical composition, mechanical properties, low-temperature impact, hardness, PWHT (Post Weld Heat Treatment), and HIC (Hydrogen-Induced Cracking) can be conducted as per customer requirements.

Additionally, we provide EN 10204 – 3.2 certification.

Lloyds

Bureau Veritas

CCS

TUV

SGS

CERTIFICATION

The company has achieved ISO 9001 Quality Management System certification, ISO 14001 Environmental Management System certification, and Occupational Health and Safety Management System certification. Other certifications, such as PED and API, are currently in the application process. Our clad plate products have also received CE certification for pressure vessels, while our marine clad plates have been certified by six national classification societies, including CCS, DNV GL, LR, BV, RINA, and ABS.

TUV certification

ABS certification 01

ABS certification 02

CE certification 02

CE certification 01

ISO 14001 certification

ISO 9001 certification

DELIVERY AND PACKING

Below is our standard packing method for export transportation, for other special requirements from our customers, we can customize. The surface of the clad plates is covered with a PE plastic film, followed by a layer of hard cardboard for protection. The outermost layer is waterproofed, and labels are applied to ensure effective identification. The product is then loaded for shipment.

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packing

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delivery

FAQ

Can customers specify the suppliers of raw materials such as pressure vessel steel, stainless steel, titanium, copper, and nickel-based alloys used in CLAD products when placing an order?

Of course, no problem. Our company has long-standing, strong partnerships with major steel mills such as TISCO, TSINGSHAN, Jinan Steel, CITIC Special Steel, NISCO, ANSTEEL, SHOUGANG, and SHAGANG, as well as suppliers of titanium, nickel alloys, and copper materials. Customers can specify their suppliers or provide their own raw materials.

Can we include our own specific requirements and agreements in addition to the general ordering terms?

Yes, it is certainly possible to include your own specific requirements and agreements alongside the standard ordering terms. This can be done through a customized agreement or contract that outlines any additional specifications, terms, or conditions unique to your order. It is essential that both parties reach mutual agreement on these additional terms before proceeding with the order to ensure clarity and alignment.

Can the customer request third-party inspection and a 3.2 certificate of compliance?

Yes, customers can request third-party inspection and the issuance of a 3.2 certificate of compliance. This certificate, which verifies that the product meets specific quality standards, can be provided upon request. The third-party inspection will be conducted by a recognized independent entity to ensure that the product complies with the agreed-upon specifications. Please inform us in advance if this is required, so we can make the necessary arrangements.

Does the company maintain a regular stock of cladded plates for quick delivery?

Due to the specific nature of cladded plates, each order is typically accompanied by a technical agreement, making it difficult for us to keep a large inventory. However, we do maintain some stock of certain grades of cladded plates. Feel free to inquire with us about availability.

What is the typical delivery time for your company’s cladded plates?

The delivery time depends on the arrival of base materials and cladding materials. If there are no special technical requirements, both rolling and explosion bonding processes can typically be completed and delivered within 25-35 days after the raw materials arrive.

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